Wagner Magnete
Industry solutions   /   Mechanical engineering   /   Electro-Permanent-Magnet-Clamping-Chuck 1250V

Electro-Permanent-Magnet-Clamping-Chuck 1250V

with pendulum pole pitch and increased holding force

Type 1250V electro-permanent magnetic chucks with pendulum pole division have an extra strong magnetic system. At the individual poles of the symmetrically divided pole plate surface, alternating north and south polarities are created in all directions. This design means that there is no non-magnetic zone in the centre of the magnetic chuck and a very uniform holding force is achieved over the entire clamping surface.

The reinforced permanent magnet system generates a high depth effect for bridging air gaps on workpieces with uneven and rough contact surfaces. This design is also particularly suitable for clamping
mass-produced parts
or for clamping thin workpieces such as saw blades. Centring takes place via a coordinated locating bore in the centre of the clamping surface.

Depending on the range of parts and workpiece thickness, you can choose between pole pitches of 11, 14, 18 and 25 mm. The pole plate can be reworked and replaced as a wear part. The
homogeneous design of the magnet system and the pole plate offers maximum precision.
 
The solenoid is controlled via the tried-and-tested Wagner pole-reversal control units.The magnets are magnetised by a short current pulse. The residual magnetism in the workpiece and in the chuck is removed after machining by a pole reversal process that is automatically controlled at several intervals.

Power is supplied as standard through the machine spindle with attached slip ring assembly and carbon brush holder. Thanks to an optional plug-in device on the outer circumference, the magnetic chuck can be used very flexibly on pallet changing systems. Conversion between different electric permanent magnet systems or mechanical clamping systems can be realised very quickly and flexibly.

In the event of a power failure, the switched-on clamping plate retains its full holding force, thus ensuring operational safety.

Functional principle

Electro-magnetic clamping systems essentially consist of three components:
  • a solid steel base
  • a copper winding
  • a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.

Magneteigenschaften

Einsatzgebiete Milling processingGrinding processing
Pole pitch Pendulum pole pitchPendulum pole pitch
Processing type Multi-page processingMulti-page processing
Adhesive force Reinforced versionReinforced version
Design RoundRound
Magneteigenschaften
Einsatzgebiete Milling processing, Grinding processing
Pole pitch Pendulum pole pitch
Pole distance 11, 14, 18, 25
Processing type Multi-page processing
Control system Pole reversal control unit
Adhesive force Reinforced version
Holding force control Multi-stage adhesive forces
Magnet design Electro-permanent magnet
Design Round
Areas of application Machine tools
Ausführungsoptionen Adaptation for Quick-Change Pallet-Systems, Air Purge Holes, Pass-through Holes, Inserts, Electrical Connector Plug, Adaptation Flange, Threaded holes, Customized Solution, Current-Transmission via Slip-Ring-Unit and Carbon-Brushes, Centering Inserts

Ausführungsoptionen

SERIES 1250V

Adaptation for Quick-Change Pallet-Systems
Air Purge Holes
Pass-through Holes
Inserts
Electrical Connector Plug
Adaptation Flange
Threaded holes
Customized Solution
Current-Transmission via Slip-Ring-Unit and Carbon-Brushes
Centering Inserts

The Highlights

SERIES 1250V

  • Solenoid duty cycle 100%
  • Protection class IP 67 (except electrical connection)
  • Customised sizes also in XXXL
  • Highest precision - magnet remains cold when switched on

Technical data

SERIES 1250V

  • 1
  • 2
Type p¹ [mm] a [mm] b [mm] c [mm] d [mm] e [mm] f [thread] g [mm] Weight [kg] Connected load USG [V/A]
1250V-30 11-14-18 300 90 160 3 190 4xM12 16 45 210/10
1250V-40 11-14-18 400 90 210 4 250 6xM12 16 79 210/10
1250V-50 11-14-18 500 90 280 4 320 6xM12 16 124 210/10
1250V-60 11-14-18 600 100 350 4 390 6xM16 18 198 360/30
1250V-70 11-14-18 700 100 400 4 450 6xM16 18 269 360/30
1250V-80 14-18-25 800 100 450 4 500 6xM16 18 352 360/30
1250V-90 14-18-25 900 110 500 4 560 6xM16 18 490 360/30
1250V-100 14-18-25 1000 110 550 4 620 6xM16 18 605 360/60
1250V-110 14-18-25 1100 110 Rear by arrangement 732 360/30
1250V-120 14-18-25 1200 110 Rear by arrangement 871 360/30
1250V-130 14-18-25 1300 135 Rear side by arrangement 1254 360/60
1250V-140 14-18-25 1400 135 Rear by arrangement 1455 360/60
1250V-150 14-18-25 1500 135 Rear by arrangement 1670 360/60x2
1250V-160 14-18-25 1600 135 Rear by arrangement 1900 360/60x2
 
Other dimensions are available on request.
¹ Pole spacing

Wagner
Pluspoints

At a glance

  • Customised design
  • Original WAGNER control technology
  • Sustainable through energy recovery
  • WAGNER assembly concept
  • LongLife - REPAIR PLUS
  • AfterSalesService - WAGNER-PLUS
  • Test set-up can be booked at the WAGNER-TECHNIKUM

The special is
standard with us

Take advantage of our experience and expertise to optimise your systems with
optimise your systems with state-of-the-art magnet systems.
QUALITY - MADE IN GERMANY
FOR THE WHOLE WORLD
Our international contact person
Wagner Magnete GmbH & Co. KG info@wagner-magnete.de
+49 (0) 83 35 / 980 0
NBM AB NBM AB
info@nbm-ab.se
+46 70 82 33 752
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Binder Magnete Ibérica, S.L. Khaled Chamari
chamari@binder-es.com
+34 699 45 11 77
Arad commercial engineering company Mojtaba Fathi
info@ace-co.org
+9821 664 60 178 & +9821 664 60 180
Kilkenny Mechanical Handling Systems Ltd. Kilkenny Mechanical Handling Systems Ltd.
info@kmhsys.com
+353 56 7708844
Kiepe Electric S.p.A S.p.A Kiepe Electric
info@kiepeelectric.com
+ 39 02 927281
PGT Procurement Global Trading Mohammad Maysam
info@PGT-co.com
+968 912 600 49
Dalian NAQI International Trade Co., Ltd Dalian NAQI
info@dlnaqi.com
Cemac Technologies Eric Paulsen
eric.paulsen@cemactech.com
+61 (0)455 920 888
GAMA Communication & Engineering Ltd. Arie Pollak
arie-pollak@actcom.co.il
+972 (0) 3 6130 666
Minco Malvern Process Equipment Co. Shanker Ramaswamy
sr@mmpe.co.in
+91 9980118340
ALDRA CARA COM SRL Ionut Ripa
ionut.ripa@remcar.ro
+40 (0) 73 664 88 76
SIAG Industrieanlagen Umwelttechnik Herr Seidnitzer
office@siag-tech.at
+43 31 12 / 68 50 - 0
Türkiye Genel Temsilciliði Gürkan Sever
info@gurkansever.com
+ 90 536 213 34 10
O.R.S.I. SRL O.R.S.I. SRL
orsisrl@orsitortona.it
+39 0131 861016
HUT Technika Środowiska Sp. z o.o. HUT Technika Środowiska Sp. z o.o.
hut@hut.net.pl
+48 68 451 76 76
Mining Technologies LLC Vitaly Vizir
v.vizir@gor-teh.ru
+7 (961) 81 195 00
Malvern Engineering Works (Pty) Ltd Peter Wilson
info@malvern.co.za
+27 11 873 9010
All contact partners at a glance
Contact data
Wagner Magnete GmbH & Co. KG

Clamping and environmental technology
Obere Str. 15
87751 Heimertingen

Phone +49 (0) 83 35 / 980 0
Fax +49 (0) 83 35 / 980 270

Internet www.wagner-magnete.de
E-Mail info@wagner-magnete.de
Regional offices
Germany West

Erik Möser
Mobil +49 (0) 171 970 49 56
erik.moeser@wagner-magnete.de

Germany North

Jens-Henning Tewes
Mobil +49 (0) 171 78 76 761
tewes@tiaf.de

International
Sweden
Magnetic separators and magnetic clamping technology

NBM AB

NBM AB

Eskilsvägen 34

617 30 Skärblacka

Phone: +46 70 82 33 752
info@nbm-ab.se
www.nbm-ab.se
Belgium
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Netherlands
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Spain
Magnetic separators and magnetic clamping technology

Binder Magnete Ibérica, S.L.

Khaled Chamari

C/ Coure 31-Pol. Ind. Riu Clar

E-43006 Tarragona

Mobil: +34 699 45 11 77
Phone: +34 977 20 69 37
Fax: +34 977 20 69 38
chamari@binder-es.com
www.binder-es.com
Iran
Magnetic separators and metal detectors

Arad commercial engineering company

Mojtaba Fathi

No5 Asgari Ave Felestin St Felestin Sq.

Theran

Phone: +9821 664 60 178 & +9821 664 60 180
info@ace-co.org
Ireland
Magnetic separators and metal detectors

Kilkenny Mechanical Handling Systems Ltd.

Kilkenny Mechanical Handling Systems Ltd.

Industrial Estate, Castletobin, Callan, Co. Kilkenny

R95 D237 Kilkenny

Phone: +353 56 7708844
info@kmhsys.com
www.kmhsys.com
Italy
MAGNETIC CLAMPING TECHNOLOGY

Kiepe Electric S.p.A

S.p.A Kiepe Electric

Via delle Gerole 17

I-20867 Camponago (MB)

Phone: + 39 02 927281
info@kiepeelectric.com
MAGNETIC CUTTER

O.R.S.I. SRL

O.R.S.I. SRL

Corso Alessandria, 49

I - 15057 Tortona (AL)

Phone: +39 0131 861016
Fax: +39 0131 866397
orsisrl@orsitortona.it
www.orsitortona.it
Sultanate of Oman
Magnetic separators and metal detectors

PGT Procurement Global Trading

Mohammad Maysam

Plot No 3390

321 Logistics Park Sohar Feezone

Mobil: +968 912 600 49
Phone: +968 266 43 886
info@PGT-co.com
China
Magnetic separators and magnetic clamping technology

Dalian NAQI International Trade Co., Ltd

Dalian NAQI

407 Jinxing Buiding, No.6 Huabei Road

116033 GanJingZi District, Dalian

info@dlnaqi.com
www.dlnaqi.com
Australia
Magnetic separators and metal detectors

Cemac Technologies

Eric Paulsen

39 Arbor Way (off Clifton Grove)

VIC 3201 Carrum Downs

Mobil: +61 (0)455 920 888
Phone: +61 (0)3 8400 6066
eric.paulsen@cemactech.com
www.cemactech.com
Israel
Magnetic separators and metal detectors

GAMA Communication & Engineering Ltd.

Arie Pollak

16 Menachem Begin St.

5270003 Ramat-Gan

Phone: +972 (0) 3 6130 666
Fax: +972 (0) 3 6130 675 & +972 (0) 52 233 32 63
arie-pollak@actcom.co.il
India
Magnetic separators and metal detectors

Minco Malvern Process Equipment Co.

Shanker Ramaswamy

229, 5th Main, 5th Cross Kodihalli

560 008 Bangalore

Mobil: +91 9980118340
Fax: +91 80 25274142
sr@mmpe.co.in
Romania
Magnetic separators and magnetic clamping technology

ALDRA CARA COM SRL

Ionut Ripa

Str. Bazaltului, nr. 7

500053 Brasov

Mobil: +40 (0) 73 664 88 76
Phone: +40 (0) 268 334 330
ionut.ripa@remcar.ro
office@remcar.ro
www.aldra.ro
Austria
Magnetic separators and metal detectors

SIAG Industrieanlagen Umwelttechnik

Herr Seidnitzer

Ludersdorf 148

8200 Gleisdorf

Phone: +43 31 12 / 68 50 - 0
Fax: +43 31 12 / 68 50 - 18
office@siag-tech.at
www.siag-tech.at
Turkey
Magnetic separators and metal detectors

Türkiye Genel Temsilciliði

Gürkan Sever

157 Sok. No:11

7 35390 Buca - İzmir

Mobil: + 90 536 213 34 10
Phone: + 90 232 442 41 30
info@gurkansever.com
www.gurkansever.com
Poland
MAGNETIC SEPARATORS AND METAL DETECTORS

HUT Technika Środowiska Sp. z o.o.

HUT Technika Środowiska Sp. z o.o.

ul. Batorego 126A

65-001 Zielona Góra

Phone: +48 68 451 76 76
Fax: +48 68 451 76 77
hut@hut.net.pl
www.hut.net.pl
Russia
Magnetic separators and metal detectors

Mining Technologies LLC

Vitaly Vizir

Listvennaya str., build 20, str.1, office 5-H

194214 Saint-Petersburg

Mobil: +7 (961) 81 195 00
Phone: +7 (812) 70 210 07
v.vizir@gor-teh.ru
www.gor-teh.ru
South Africa
Magnetic separators and metal detectors

Malvern Engineering Works (Pty) Ltd

Peter Wilson

Raceway Industrial Park

Germiston

Phone: +27 11 873 9010
Fax: +27 11 873 9596
info@malvern.co.za
www.malvern.co.za